Serial production


In addition to product design, we also provide manufacturing services, covering the entire process from prototyping to (small-scale) production runs.

The developed product enters the manufacturing stage after the prototyping fase, which includes preparing the production line, creating necessary tooling and finalizing the supply chain. This step ensures that the infrastructure is ready for large-scale manufacturing. Next, a pilot production phase is conducted, producing a small batch of units to test and refine the process. This helps identify and address any final issues before moving to full-scale production, ensuring quality and efficiency in the final output.

What is involved in the step from prototyping to serial production

Transitioning from prototyping assemblies to larger serial production involves several key steps:


Design Validation

Ensure the prototype functions as intended, validating the design for manufacturability (DFM) and considering any revisions needed for large-scale production.


Supplier and Material Selection

Secure reliable suppliers for components, ensuring availability at scale. Establish partnerships with contract manufacturers who can meet the desired production volume.


Tooling and Equipment Preparation

Prepare or acquire specialized tooling, such as stencils and custom fixtures, and ensure that production equipment (e.g., pick-and-place machines, soldering systems) is capable of handling the production volume.


Quality Control and Testing

Develop rigorous testing protocols for quality assurance, including in-circuit testing (ICT) and functional testing to catch defects early. Implement process controls to maintain consistency.


Pilot Run

Start with a pilot run to identify any issues in the production line. This helps refine the process, tweak machine settings, and confirm that assembly can be scaled smoothly.


Up scaling 

Once the pilot run is successful, scale up production while continuously monitoring for quality and supply chain reliability. Implement efficient logistics for assembly, packaging, and distribution.


By following these steps, the transition to larger-scale PCBA production becomes manageable and efficient.

Serial production vs prototyping

Purpose: Serial production is aimed at mass-producing a product after the design is finalized and validated. It focuses on efficiency, consistency, and scalability.


Volume: Involves producing large quantities of units in a standardized, repeatable process.


Flexibility: Less flexible compared to prototype production, as design changes are more costly and disruptive once production has started.


Cost: Lower cost per unit due to economies of scale, automated processes, and optimized production lines.


Lead Time: Longer initial setup time but faster production rates once the process is established.


Quality Control: Focuses on maintaining consistent quality across all units through standardized procedures and automated inspections.

Specializations

  • (Double-sided) SMD Assembly
    We offer precise double-sided Surface-Mount Device (SMD) assembly, accommodating components on both sides of the PCB for efficient use of space and enhanced design flexibility.
  • BGA and FPGA Placement
    Expert placement of Ball Grid Array (BGA) and Field-Programmable Gate Array (FPGA) components ensures reliable connections and performance in high-density, complex electronic designs.
  • Odd-Shape Components and Chips
    We handle assembly of components and chips of various shapes and sizes, including irregularly shaped parts, ensuring versatile and customized solutions for unique design requirements.
  • Assembly of Very Small and Complex Designs
    Our team specializes in assembling intricate and compact designs, providing high-precision assembly for the most demanding and detailed electronic projects.
  • Mounting of (Complex) Flex PCB
    Expertise in mounting complex flexible PCBs, enabling compact, bendable, and lightweight circuit solutions for advanced applications where traditional rigid boards are unsuitable.
  • Through-Hole Assembly
    We provide through-hole assembly services for components requiring strong mechanical bonds, ideal for products subjected to high stress or requiring robust electrical connections.
  • SMD & Through-Hole Combination
    Combining SMD and through-hole assembly techniques allows us to optimize designs for performance, cost, and space, offering a flexible approach to complex electronic assemblies.



All our production staff hold the internationally recognised IPC-A-610 certificate. They are trained and periodically tested by our internal IPC trainer.


All production processes are conducted in an ESD-safe environment, protecting sensitive electronic components from electrostatic discharge and ensuring the highest level of product integrity.